Hydraulic System Solutions

Custom hydraulic manifolds, power units, and hydraulic test benches for industrial equipment.

Core Solutions

Large-bore two-way cartridge valve manifold block for hydraulic test benches.
High-flow cartridge valve manifold block specialized for test rigs.

Hydraulic Manifold Blocks

Custom manifolds integrating valves and control components into compact hydraulic circuits.

150KW hydraulic power unit for roadheader traction part testing, 35MPa max pressure.
150KW / 35MPa HPU for roadheader traction testing.

Hydraulic Power Units

Custom hydraulic power units designed according to pressure, flow, and installation constraints.

Hydraulic motor test bench for coal mining industry, back-to-back loading with energy recovery.
112Kw / 8000N.m Motor Test Bench with Energy Recovery.

Hydraulic Test Benches

Test systems for valves, pumps, and hydraulic components performance verification.

Engineering Process

Hydraulic engineer analyzing technical blueprints in a workshop environment.

Requirement Analysis

Understanding pressure, flow, and installation constraints.

3D modeling of a 200Kw hydraulic pump and motor test rig with 35MPa testing pressure.

Engineering Design

Hydraulic circuit design and 3D modeling.

Macro shot of precision CNC machining for hydraulic manifold blocks.

Manufacturing

Precision machining and system assembly.

Hydraulic engineers providing technical documentation and installation support.

Delivery & Support

Technical documentation and installation support.

Example Applications

3D CAD design of a multi-station pilot control valve manifold for hydraulic pump test rigs, featuring integrated pressure relief and flow control.

Custom Hydraulic Manifold System for Industrial Equipment

Application

Hydraulic control system for industrial equipment, integrating multiple valve functions in a compact manifold.

Customer Requirement

High reliability, precise flow control, and tight installation space.

Solution

Custom design and 3D modeling, precision CNC machining, valve assembly, and functional testing.

Key Feature

Integrated manifold design combining multiple valve functions to reduce external piping and improve system compactness.

Result

Reduced external piping, improved system reliability, and simplified maintenance.

Hydraulic motor test bench for mining equipment with energy recovery and back-to-back loading.

Hydraulic Motor Test Bench for Mining Equipment

Application

Testing of hydraulic motors used in coal mining equipment such as shearers and roadheaders, including high-speed motors, low-speed high-torque motors, and braking systems.

Customer Requirement

Reliable testing for factory inspection, parameter adjustment before installation, and performance verification of hydraulic motors.

Solution

Design and manufacturing of a dedicated hydraulic test bench including electrical control system, testing chamber, hydraulic power unit, and modular test platforms.

Key Feature

Variable-frequency motor loading system allows energy recovery, with power fed back to the grid through a four-quadrant inverter.

Result

Accurate performance testing, improved equipment reliability, and energy-efficient operation during testing.

Hydraulic engineering team reviewing technical drawings for a custom solution proposal.

Need a Custom Hydraulic Solution?

Send us your technical requirements and our engineering team will provide a solution proposal.